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Now that I have my outside dimensions, I can build a box using the cardboard pieces as a template. MDF was the chosen material since it is so easy to work with. The parts were fastened together with carpenter's glue and wood screws.

An MDF box


A slot for the DVD drive was cut out with a jigsaw.

Hole for DVD


120mm blowholes cut into either end.

Wooden blowhole


And a shelf installed to mount the optical drive.

Woodwork almost done

For some reason as I was building this box, I felt compelled to put crack filler over all the screwheads and wood seams.  
 
 
 
 
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